Special Issue on COVID-19 Aerosol Drivers, Impacts and Mitigation (VII)

Peng Wang1, Zhen Liu1,2, Da-Ren Chen  1

1 Particle Laboratory, Department of Mechanical and Nuclear Engineering, Virginia Commonwealth University, Richmond, VA 23284, USA
2 Beijing Key Laboratory of Process Fluid Filtration and Separation, College of Mechanical and Transportation Engineering, China University of Petroleum, Beijing 102249, China


 

Received: July 2, 2020
Revised: September 9, 2020
Accepted: September 11, 2020

 Copyright The Author(s). This is an open access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are cited.


Download Citation: ||https://doi.org/10.4209/aaqr.2020.07.0368  


Cite this article:

Wang, P., Liu, Z. and Chen, D.R. (2020). Performance of Composite Filters Assembled from Multiple Layers of Basic Filtration Media. Aerosol Air Qual. Res. 20: 2299–2308. https://doi.org/10.4209/aaqr.2020.07.0368


HIGHLIGHTS

  • The particle filtration of face masks in the sub-micron size range was evaluated.
  • The particle filtration of composites with multi-layers of basic media was tested.
  • Filters with multi-layered furnace media could be a replacement for N95 FFRs.
  • The measured and calculated penetration of a multi-layered composite was studied.
 

ABSTRACT 


There is a severe shortage of face masks and N95 respirators due to the current COVID-19 pandemic, particularly in countries that were not well prepared in advance. In order to help ease the supply demands of these resources, a strategy of using multiple layers of basic filtration media to construct a composite filter that can match the particle collection efficiency offered by a N95 filtering facepiece respirator (FFR) is proposed. In this study, the filtration performances of four face masks and one N95 respirator using the same test protocol (as a reference) were first compared. Composite filter samples composed of multiple layers of basic face mask and MERV13 furnace media were then constructed and the filter performance of the composite filters was investigated. As expected, the minimum particle collection efficiency of the N95 respirator media sample was higher than 95% and the efficiency of the samples from the four tested face masks varied from 71.8% to 83.6%. The Figure of Merit (FOM) values of the face mask samples were generally half that of the N95 media sample. It was found that a N95-comparable collection efficiency can be achieved by combining two/three layers of face mask media but at the expense of a higher media pressure drop. Additionally, the composite filter samples made up of three/five layers of MERV13 furnace media could approach the FOM offered by the N95 media without the increased pressure drop. It was also found that the measured collection efficiency of multiple-layered filter media was not equal to the calculated in the test particle size range. Further studies are required to identify the reason(s).


Keywords: COVID-19; N95 respirator; Face mask; Collection efficiency; Figure of merit.




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